| Concept name | Concept definition | Function | Common users | DPLUS Sensor |
|---|---|---|---|
| DPLUS Gateway | |||
- Hardware - Temperature: -20C – +80C/ -4F – +176F - Dimensions: 52.8x43.0x24.9mm /2.08x1.69x0.98 inch - Weight: 54 gms - IP Rating: IP65 - Wireless protocol: Bluetooth Low Energy 5 - Vibration sensor: 3-axis MEMs accelerometer, range +/-16g, frequency response up to 6kHz, sampling frequency 26.7kHz - Power: Lithium metal non-rechargeable batteries - Battery life: Estimated 5 years - Default data capture: once an hour
- Captures vibration and temperature data directly from machines (assets) - Sends collected data to the AWS Cloud using either Wi-Fi or Ethernet gateways - Up to 20 can be placed on a machine (asset) - Each sensor can be assigned a machine class corresponding to the machine (asset) part it's placed on
- Technicians - Reliability managers
- Hardware - Temperature: -20C – +80C/ -4F – +176F - Dimensions: 52.8x43.0x24.9mm/2.08x1.69x0.98 inch - Weight: 54 gms - IP Rating: IP65 - Wireless protocol: Bluetooth Low Energy 5 - Vibration sensor: 3-axis MEMs accelerometer, range +/-16g, frequency response up to 6kHz, sampling frequency 26.7kHz - Power: Lithium metal non-rechargeable batteries - Battery life: Estimated 5 years - Default data capture: once an hour
- Captures vibration and temperature data directly from machines (assets) - Sends collected data to the AWS Cloud using either Wi-Fi or Ethernet gateways - Up to 20 can be placed on a machine (asset) - Each sensor can be assigned a machine class corresponding to the machine (asset) part it's placed on
- Technicians - Reliability managers
- Software
- Captures vibration and temperature data directly from machines (assets) - Sends collected data to the AWS Cloud using either Wi-Fi or Ethernet gateways - Up to 20 can be placed on a machine (asset) - Each sensor can be assigned a machine class corresponding to the machine (asset) part it's placed on
- Technicians - Reliability managers
- Software
- Captures vibration and temperature data directly from machines (assets) - Sends collected data to the AWS Cloud using either Wi-Fi or Ethernet gateways - Up to 20 can be placed on a machine (asset) - Each sensor can be assigned a machine class corresponding to the machine (asset) part it's placed on
- Technicians - Reliability managers
- Software
- Captures vibration and temperature data directly from machines (assets) - Sends collected data to the AWS Cloud using either Wi-Fi or Ethernet gateways - Up to 20 can be placed on a machine (asset) - Each sensor can be assigned a machine class corresponding to the machine (asset) part it's placed on
- Technicians - Reliability managers
| DPLUS Feature List | Standard | Advanced |
| DPLUS Feature List | ||
| Data Twin | ||
| Twin Model | ||
| Twin Instance | ||
| Asset | ||
| Meters | ||
| Event | ||
| Event List | ||
| Event Rule Management | ||
| FMEA | — | |
| Data Science | — | |
| Historical data analysis | ||
| Dual cursor data analysis | — | |
| ML Playground | — | |
| Work | — | |
| Maintenance | — | |
| Repair | — | |
| Engineer Handover Sheet | — | |
| Shift | — | |
| Auditing | — | |
| Energy | — | |
| Expert System | ||
| System Administration | — | |
| Account Management | — | |
| Log Management | — | |
| Data Management | — | Stay tuned... | Click to get a Free Version | Click to get a Price |
DPLUS Sensor and DPLUS Gateway are an innovative industrial condition monitoring solution designed to provide efficient and cost-effective predictive maintenance support for enterprises. Leveraging advanced sensor technology and data transmission capabilities, these two devices can monitor the operational status of critical industrial equipment in real-time, helping companies reduce unexpected downtime and maintenance costs. From installation convenience to cost advantages, the DPLUS system offers a highly cost-effective tool for equipment health monitoring.
DPLUS Sensor is a highly accurate, easy-to-install industrial-grade sensor designed for real-time data collection from equipment. It is suitable for various key industrial equipment, including bearings, compressors, fans, gearboxes, motors, and pumps. With built-in high-sensitivity sensors, DPLUS Sensor can monitor critical parameters like vibration and temperature in real-time, allowing for the early detection of potential faults. The DPLUS Sensor connects seamlessly with DPLUS Gateway via Bluetooth, pairing effortlessly upon startup to begin real-time data collection. Its simple design requires no complex tools or professional technical support—users just need to install the sensor on the equipment to quickly start monitoring. This plug-and-play installation approach greatly reduces deployment time and significantly lowers implementation costs.
DPLUS Gateway acts as the central hub for data transmission, sending real-time data collected by the DPLUS Sensor to the DPLUS Monitron platform via Wi-Fi or 4G network. With its efficient and reliable network transmission capability, DPLUS Gateway ensures that equipment data is transmitted and analyzed in the shortest possible time, helping enterprises keep a close watch on equipment health. Additionally, DPLUS Gateway features a robust data encryption mechanism to ensure comprehensive protection of critical equipment data. The installation process for DPLUS Gateway is equally simple. No professional network setup or technical support is needed—just power it on and pair it with the DPLUS Sensor, and the system is ready to go. Its straightforward installation method saves users considerable manpower and time, allowing for faster system deployment and lower maintenance costs.
The implementation structure of DPLUS Taurus is as shown in the figure below.
| Concept name | Concept definition | Key facts | Common users | Project | Project is the highest-level organizational unit in the Monitron platform used to manage equipment monitoring and maintenance tasks. A Project represents an overall monitoring and maintenance operation, typically used to manage an entire plant, production line, or large equipment system. |
- A Project can contain multiple sub-modules such as Sites, Gateways, Assets, and Sensors. - Projects cannot be shared. - Projects can only be created by a super admin. |
Super admin |
|---|---|---|---|
| Site | Site is a collection of assets, gateways, and sensors that share a common goal. |
- If you have a large number of assets, gateways, and sensors, Sites can help you manage these organizations more effectively. - A maximum of 50 Sites can be created within a Project, with up to 100 assets and 200 gateways per Site. |
admin |
| Getway | Gateway is a device used for data collection and transmission, responsible for uploading data collected from sensors to the cloud, ensuring real-time and complete data. | - Connection and pairing must be completed via the mobile app. | admin |
| Asset | Asset is the physical entity in the platform that represents the equipment or machines being monitored. It stands for the actual physical equipment that requires monitoring and maintenance, such as motors, pumps, compressors, etc. |
- The foundation for viewing the health of equipment. - Sensors are paired with assets and their components. - Sensors can be placed in up to 20 locations on a single asset. - Configuration can be done through the mobile or web application. |
admin |
| Sensor | Sensor is the device used to collect data on the operating conditions of equipment, responsible for monitoring parameters like vibration, temperature, and humidity. |
- The Sensor transmits data wirelessly to the Gateway, supporting real-time monitoring. - Each Sensor corresponds to a specific measurement location, and the data can be used for equipment condition analysis and fault prediction. |
admin |
| Position | Position in the platform refers to the installation location of a Sensor on an Asset, specifying the monitoring point of the sensor to ensure the accuracy of data collection. |
- The Position defines where the sensor is installed on the equipment, such as on key parts like bearings or motors. - The model defines positions for six types of assets, providing professional position suggestions and installation guidance. - Users can customize multiple positions to achieve comprehensive equipment monitoring. - Position information helps pinpoint and analyze equipment issues, offering more precise maintenance guidance. |
admin |
Real-time Monitoring and Analysis: DPLUS Sensor collects real-time data on equipment vibration, temperature, and other operational parameters, while DPLUS Gateway efficiently transmits it to the platform for analysis, providing continuous health monitoring for equipment. High-Precision Predictive Maintenance: By precisely collecting and analyzing data, the system can identify early signs of equipment failure, helping users optimize maintenance plans, prevent unexpected downtime, and extend equipment lifespan. Anomaly Alerts and Notifications: When abnormal operating conditions are detected, the system sends alerts through the DPLUS Taurus platform or mobile app, notifying users to take timely action and prevent equipment damage. Simple Installation and Deployment: DPLUS Sensor and DPLUS Gateway require no complex tools or professional training, making the installation process quick and easy. Users can complete Bluetooth pairing in a short time and immediately start data collection and equipment monitoring. Low-Cost Solution: The DPLUS system is designed not only for performance but also with cost considerations in mind. Its installation and deployment costs are extremely low, significantly reducing users' expenses and making predictive maintenance more economical and efficient. Secure Data Transmission: DPLUS Gateway provides stable network connectivity and data encryption mechanisms, ensuring the safe and accurate transmission of equipment data to the platform and protecting the enterprise's core assets. Wide Applicability: The system is suitable for various types of industrial equipment such as bearings, compressors, fans, gearboxes, motors, and pumps, meeting the equipment monitoring needs of different industries.
By utilizing DPLUS Sensor and DPLUS Gateway, enterprises can significantly improve equipment management efficiency and implement intelligent predictive maintenance at a low cost, reducing production interruptions caused by equipment failures. The DPLUS system provides comprehensive health monitoring and maintenance support for various industrial equipment, helping businesses ensure operational stability while lowering operating costs, resulting in higher returns on investment.
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